On quite a few inspections, I come across plumbing systems that just can't get a reasonable volume of water to more than one faucet at a time. This is the usual aging pattern of galvanized iron pipe, which was commonly installed in homes between 1900 and 1965. The failure mode is very similar to the arteriosclerosis that happens in our own plumbing systems: minerals coming in with the water react with the iron and zinc inside the pipe to build a plaque-like scale that retards flow. Volume at the faucets gradually diminishes, eventually making it impossible to run two faucets at once. The early results of this are often audible; those screams coming from the shower when someone flushes while someone else is in the shower.

So if you are an old-house owner and your sink is beginning to dribble, what do you do? There are several options: (If you are an old house-owner rather than an old-house owner, dribbling may require other solutions. See your doctor.)

Option A: Replace part of the old galvanized with new galvanized.
Advantages:

  1. Not too disruptive, since the work area may be limited to the pipe just downstream from the water heater.
  2. May be only a few hundred bucks, and should solve at least part of the problem.

Disadvantages:

  1. Threaded pipes require a lot more skill to work with than the newer types. Replacing more than one or two pieces is beyond the capabilities of a home handyman, and even lots of younger plumbers.
  2. May not be possible. As the old pipe ages, it weakens. The stresses placed on it by removing parts may cause the remaining parts to crush, split or crack.
  3. May not work. In theory, any pipe you replace on the system will improve the flow everywhere downstream from that pipe. Since the scale accumulates faster in the hot water pipes, replacing the pipes just downstream from the water heater should go a long way to alleviating your problems. In practice, this doesn't always work. Sometimes, the trauma of working on the pipe can cause it to "throw a thrombus", (break off a piece of scale that lodges in a restricted pipe further downstream). Flow then goes to zero, as any stroke victim can tell you.
  4. If your house is more than 50 years old, those easy replacements may have already been done, and the most serious problem is in the difficult-to-reach pipes inside the walls.

Option B: Replace part of the old pipe with copper.
Advantages:

  1. Copper is easier to work with. Any plumber can do it well, and most home handypeople can learn how to use a propane torch to sweat-solder copper.
  2. On Detroit city water, scale doesn't build up in copper pipe. No, I don't know why, but this has been my observation on hundreds of inspections of older copper systems. Well water is a whole different ball game; every well has its own unique chemistry, and some can clog up a copper system in 15 years.
  3. Should be less expensive that the same amount of galvanized, just because copper is easier to work with.


Disadvantages:
  1. Mixing copper and galvanized can cause lots of nasty corrosion effects. Remember, the old pipe is iron and zinc. The new pipe is copper, with tin-antimony solder. That's five dissimilar metals. Now add the natural electrolytes in the water, and you've got an equation that will drive a chemist to drink! (Of course he has to drink beer, the water doesn't run!)

Option C: Replace all the old pipe with new copper.
Advantages:

  1. You're done!
  2. Good flow all over, for a long, long time.
  3. Good for resale; guys like me will be happy to see a shiny new copper in a house where we expect decrepit iron.
Disadvantages.
  1. Cost. If you have a ranch with an unfinished basement, one bathroom, one kitchen and one laundry, this can be a $1,200 job. Complicating factors in order of increasing expense: Second bathroom. Crawlspace. Finished basement ceiling. 2nd floor bathrooms. A group of these items can run a re-plumb job to 5 figures. Much of that will be for removal and replacement of finished surfaces in order to get at the pipes.

Option D: Replace pipe with plastic pipe.
Advantages:

  1. Cutting and gluing plastic pipe is a bit easier than cutting and soldering copper. But only a little.
  2. No flames involved. Lots of volatile solvents instead.
  3. Materials may be a bit cheaper, but don't assume that. Price some plastic pipe, and also price the fittings, valves, etc. that go with it.
Disadvantages:
  1. Similar cost to copper when all is said and done. You still have to rip out those walls and ceilings to get at the pipe runs.
  2. Plastic pipe needs more support, especially on the hot runs.
  3. White CPVC is the most popular plastic pipe. The "V" refers to Vinyl, which expands and contracts a lot with temperature changes. Your hot pipes will do a lot of ticking and snapping as they slide past supports with each change.
  4. We don't know how long good plastic pipe lasts. (The grey polybutylene has a very short useful life, and should be avoided.)
  5. No plastic pipe is allowed within 18 inches of the water heater fittings. You still have to use metal for these runs.
  6. We don't have any data on the health effects of the stuff that leaches out of plastic into the water supply. We have some idea what's on that list (mostly oddball metals from the middle of the Periodic Table) but so far there's no research on what it may or may not do to people.

Option C is my personal favorite, but you may prefer one of the others.

Is this a do-it-yourself job? Ask yourself how long your family can live without running water. Like any D-I-Y project, it will take twice as long as you think. Having an understanding neighbor who's willing to share a bathroom can be very helpful, but you may wear out your welcome. Can you run a garden hose from their faucet to your toilet tank?

Hints for the D-I-Y plumber:

Whatever method you chose, I wish you luck!

© 2004, Matthew J. Bezanson